Duplo

DPB-500 Perfect Binder

Ideal for short to medium runs and variable productions, the single-clamp DPB-500 Perfect Binder produces books up to 2″ thick and up to 525 cycles per hour. With the cover automatically fed into position, the book block is moved across the milling and notching station to properly prepare the spine for strong glue penetration. The DPB-500 features a large glue tank with two heated drums and two side gluing wheels to bind the edge of the cover to the side of the book block for proper opening and closing. The clamp can also automatically adjust to process variable thicknesses and set the nipping and hinge scoring station for precision book binding.
Brochure

DPB-500 Perfect Binder

Automated Book Binding On Demand

The high speed and precision engineering of the DPB-500 Perfect Binder makes it the most productive and cost-efficient perfect binder in its class. The fully automatic and single clamp design allows cycling of up to an impressive 525 times per hour.

Automation & Integrated Controls

The user-friendly touchscreen control panel simplifies operation and provides many useful features to augment production. An easy-to-use touchscreen monitor allows the operator to quickly adjust, program, and save up to 20 different jobs. Such state-of-the-art automation reduces set-up time and cost and requires minimal operator skills, making the DPB-500 ideal for short run and variable data productions.

Versatile Performance

Changing from one size to another is as quick and easy as a push of a button. Simply select one of the stored memories, load the book into the clamp, and press the Size Change key to initiate the size change process. The side glue wheels, scoring wheels, and cover positioning guide will automatically move into the desired position, according to the thickness of the loaded book.

Exceptional Cover Feeding

Once the size change is completed, covers can be loaded into the Cover Feed section which has controls that give the operator the ability to make and verify any fine adjustments aligning it with the Nipping section. Equipped with the most technologically-advanced, reliable, and proven vacuum belt feeding system in the industry, the DPB-500 Cover Feed section is incorporated with a sensor to detect miss and double-feeds and various cover types.

Simple, Dependable Operation

The DPB-500 is ready for operation once the size change occurs, covers are loaded, and the Cover Feed section is adjusted. The DPB500 can operate in two modes. The Normal Mode is utilized to bind books of the same thickness; the Variable Mode is designed for jobs requiring the ability to run various book thicknesses, as the scoring and side glue wheels are automatically adjusted. The DPB-500 can bind books of various thicknesses as easily as books of the same thickness by simply loading the clamp and pressing the start button.

With its unique automation, the DPB-500 is ideal for the on demand market because it can accommodate book thicknesses from 0.04” to 2.01” (plus cover thickness) automatically.

Safe & Cleanly Operation

The design of the DPB-500 provides the user with the safest and cleanest working space possible. Interlocked covers guard against the possibility of injuries caused by contact with internal parts. A powerful dust extractor is included to remove paper waste keeping the system clean. A built-in exhaust fan assists in removal of fumes. The book loading area is protected by a safety light curtain.

Solid construction and state-of-the-art automation make the DPB500 built to last through all your perfect binding demands.

Key Applications

• Paperback Books

• Textbooks & Workbooks

• Notebooks & Journals

• Catalogs & Manuals

• Books with Spot UV Covers

Specifications

DPB-500 Perfect Binder

Book Size, Book Block

Binding Thickness

1 – 51 mm (0.04” – 2.01”) + cover thickness

Size

120 mm x 120 mm (4.72” x 4.72”) – 360 mm x 320 mm (14.17” x 12.6”)

Type

Single and double-folded sheets

Paper Type

Fine: 52 – 157 gsm

Art/Coated: 79 – 157 gsm

Cover

Feed Method

Belt suction

Size

120 mm x 250 mm (4.72” x 9.84”) – 360 mm x 696 mm (14.17” x 27.4”)

Paper Curl

5 mm (0.2”) or less R60 or more

Paper Type

Fine: 81.4 – 302 gsm

Art/Coated: 104.7 – 302 gsm

Stack Height

70 mm (2.76”)

Speed

Up to 525 cycles per hour (up to 360 productions per hour)*

Milling

Up to 4 mm (0.16”)

Roughening

2 pieces

Gluing

Thickness

0.5 – 2.25 mm (0.02” – 0.09”)

Spine Glue

2 + spine meter roller

Side Glue

Roller method

Glue Cutting

Solenoid-driven

Warm-up Time

Approximately 30 minutes

Scoring

Number of Scores

4 (up to 6 with optional wing)

Depth Adjustment

Manual non-stop adjustment

Ream Weight

157 gsm or more

Nipping

Manual non-stop height adjustment

Stacker Capacity

Up to 200 mm (7.87”)

Noise Emission

90 dB or less

Ratings

3.2 kw 8A/single-phase

Dimensions (L x W x H)

109.84” x 36.54” x 52.87”

(DuraPail Bulk Dispensing System 46.5” x 49.9” x 21.3”)

Weight

1,529 lbs. (DuraPail Bulk Dispensing System 750 lbs.)

Power Requirements

Three-phase 208V, 240V 60Hz


Options

  • Wing-scoring
  • DPB-LS Long Stacker
  • Barcode kits

* Varies upon book thickness and size.

Production rates are based on optimal operating conditions and may vary depending on stock and environmental conditions.

As part of our continuous product improvement program, specifications are subject to change without notice.