Duplo

150 Digital Booklet System

With the entry-level 150 Digital Booklet System, the DBM-150S/T Bookletmaker and Trimmer integrate the stapler, folder, and face trimmer into one. The DSF-2200 Sheet Feeder, with front/side air separation and an anti-static device, handles the output printed from your digital presses and offers a barcode reader option to process variable data with integrity. With a speed of up to 1,720 booklets per hour, the 150 Digital Booklet System delivers a variety of applications, from catalogs to corporate reports, on demand.
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150 Digital Booklet System

Precision Bookletmaking for Shorter Runs

The 150 Digital Booklet System is Duplo’s entry-level bookletmaking solution, integrating the DSF-2200 Sheet Feeder with the DBM-150S Bookletmaker. A cost-efficient solution for short-run demands, the 150 Digital Booklet System accepts output from multiple sources and converts them into professionally-finished booklets.

Easy Job Programming

The 150 Digital Booklet System can be operated using the standard control panel, where up to 16 jobs can be saved in memory, or the optional DSF-2200 PC Controller Software.

Using DSF-2200’s PC Controller software, the 150 Digital Booklet System can easily be managed and controlled by a single operator via a PC. This intuitive Graphical User Interface (GUI) facilitates the programming and saving of jobs. Simply by entering or selecting the paper sizes, the PC Controller automatically calculates the stitch, fold, and trim positions.  User-friendly interface elements such as the drop down list, check boxes, buttons, and sliders make it extremely easy for an operator to select or change settings and to make fine adjustments if needed. The PC Controller can save an unlimited number of jobs that can be instantly recalled to change from one job to another within 60 seconds without any tools required.

Superior Feeding System

Confidently feed documents with precision and accuracy. Feeding up to 200 sheets per minute, the DSF-2200 is the perfect device for feeding pre-collated digital and offset printed documents. The DSF-2200 utilizes Duplo’s patented fan technology to provide a constant and steady supply of air and suction. Together with its 8-belt suction feed system, front and side air separation and Air Management System, this compact but powerful feeder delivers exceptional feeding for a wide range of paper stocks and weights up to 300 gsm.

Each bin of the DSF-2200 is equipped with an ultrasonic sensor, a must have feature for feeding digitally printed documents or output with heavy ink coverage. Using sound waves to detect air gaps between two sheets, ultrasonic sensors are not affected by variations in ink, toner, color or paper weight and therefore, eliminate false feed errors caused by these variables.

To optimize efficiency, the upper bin provides a loading capacity of 2.56” and the lower bin provides a loading capacity of 7.87”. Either bin can be used to feed covers, content and sets with self covers. The Alternate mode allows the loading of one bin while the other is feeding.

Integrity & Security

Process documents containing variable sheet counts using the built-in End Mark Reader or optional barcode reader. Utilize 1D or 2D barcodes to allow the optional barcode reader to check the set ID, page sequence and total sheet count of each set to ensure that sensitive and personalized information is processed with complete integrity and accuracy.

Precision Booklet Making

for Short-Run Demands

Equipped with the Isaberg Rapid stapler and staple cartridge, the DBM-150S Bookletmaker produces a high quality, flat staple every time. Each cartridge holds 5,000 staples and wear parts are replaced each time the cartridge is changed out, providing a high level of reliability. The DBM-150S produces corner and side-stapled applications as well as saddle-stapled and folded booklets up to 1,720 booklets per hour. In addition, booklets can be face trimmed by adding the optional DBM-150T Trimmer.

Key Applications

• Manuals

• Newsletters

• CD-Size Booklets

• Half Letter-Size Brochures

• Marketing Collateral with Spot UV Covers


Letter Size Booklets

Specifications

DSF-2200 Sheet Feeder

Number of Bins

2

Separation

Front air (fan); side air (fan); optional trail edge (pump)

Feeding System

8 belts with 40 square inches of suction (fan)

Paper Loading Capacity

Tray A 2.56” (65 mm); Tray B 7.87” (200 mm)

Paper Size

Length: 7.87” – 20” (200 - 508 mm)

(Maximum paper length is 24” / 610 mm only when the paper width is 7.88” – 9.05” / 200 – 230 mm.

If the width is more than 9.05” / 230 mm, the maximum paper length is 20” / 508 mm)

Width: 4.13” – 14.02” (105 – 356 mm)

Paper Type

Art/coated paper; laminated paper 79 – 300 gsm; fine paper 52.3 – 300 gsm

Processing Speed

Up to 200 sheets/minute (A4 SEF)

Control Panel

Liquid crystal display unit with main controls through PC interface

Additional Functions

Ultrasonic double-feed detection; end mark detector (sensor); anti-static device; alternate feed function

Dimensions (L x W x H)

37” x 30” x 34”

Power Requirements

100 – 240V 50/60Hz 2.6A 2.6 – 1.1A 260W

Weight

254 lbs.

Options

PC Controller; Trail Edge Air Kit; Preload Kit; Barcode Kit

DBM-150S Bookletmaker

Paper Size (Saddle Stitch & Fold)

Length: 8.27” – 10.9” (210 - 278 mm)

Width: 4.72” – 8.27” (120 - 210 mm)

Length: 11” – 18.11” (279 - 460 mm)

Width: 8.27” – 12.6” (210 - 320 mm)

Paper Size (Side/Corner Stitch)

Length: 7.09” – 9.09” (180 – 231 mm)

Width: 7.88” – 12.6” (200 – 320 mm)

Paper Capacity (Stitch & Fold)

Fine Quality Paper: 2 – 25 sheets 64 – 127.9 gsm / 17 – 33 lb. (1 – 25 sheets when performing fold only)

Art Coated Paper: 2 – 20 sheets 104.7 – 127.9 gsm / 28 – 33 lb. (1 – 20 sheets when performing fold only)

Cover: fine quality, art/coated 300 gsm (79 lb.) or less

Speed

Up to 1,720 sets/hour1 (2 Sheets, fine quality paper, 81.4 gsm)

Number of Stitching/Staple Heads

2 (Isaberg Rapid staple heads)

Programmable Memory

16

Power Requirements

120 to 240V 50/60Hz

Dimensions (L x W x H)

40” x 22” x 28”

Weight

188 lbs.

DBM-150T Trimmer

Booklet Size

4.14” x 4.27” – 9.06” x 12.6”

(105.2 x 108.5 mm – 231 x 320 mm)

Trimmed Booklet Size

3.35” x 4.27” – 8.27” x 12.6”

(85.1 x 108.5 mm – 210 x 320 mm)

Trim Margin

0.04” – 0.79” (1 – 20 mm)2

Power Requirements

Supplied by DBM-150S

Dimensions (L x W x H)

56” x 22” x 28”

Weight

108 lbs.

1 Dependent upon connected devices and number of bins in use

2 Dependent upon paper weight and size