Duplo

600i PRO Digital Booklet System

With the fully automated 600i Pro Digital Booklet System, the DBM-600/T Bookletmaker and Trimmer integrate the stitcher, folder, and face trimmer into one. The DSF-6000 Sheet Feeder, with three-side air separation and static eliminator, handles the output printed from your digital presses and offers a barcode reader to process variable data with integrity. No manual set ups. With a speed of up to 4,800 booklets per hour, the 600i Pro delivers a wide variety of applications, from catalogs to corporate reports, on demand.
Brochure

600i PRO Digital Booklet System

Precision Bookletmaking for Production Environments

Hight Production Bookletmaking

with Automated Precision!

Designed for customers with higher production demands, the Duplo DSF-6000 Sheet Feeder offers a high stacking capacity of 24” for maximum productivity and an increased flexibility with paper sizes. Configurable with the DBM-600 Bookletmaker or iSaddle, the DSF-6000 Sheet Feeder offers the ultimate solution for converting pre-collated digital or offset printed media into high quality booklets at up to 4,500 per hour.

Advanced Feed System

Equipped with a technologically-advanced feeding and Air Management System, the DSF-6000 provides an unsurpassed level of high-speed performance that ensures consistent feeding of a wide variety of paper types and weights, from 64 gsm to 300 gsm, at a maximum speed of up to 600 sheets per minute. The main tray offers a loading capacity of 24” (610 mm), which minimizes reloading for longer run times. Three-side air separation and an integrated static eliminator effectively minimize the effects of static that is common with digitally printed media. Optical and ultrasonic sensors accurately detect feed errors, should they occur.


High-speed feeding up to 600 sheets per minute and a 24” inch loading capacity for longer run lengths and productivity.

The flexibility of the DSF-6000 can be enhanced by adding the multi-function DSF-CFL Cover Feeder option. Utilize the cover feeder to add a cover to the sets fed from the main tray or use it independently to feed both the cover and inner sheets. Equipped with Duplo’s 8-belt dual fan system, the cover feeder can feed a wide variety of paper types and weights up to 300 gsm and supports maximum paper sizes up to 14” x 24”, enabling it to process high value calendar and letter landscape booklet applications.

PC-Based Job Programming

Using Duplo’s PC Controller software, the system can easily be managed and controlled by a single operator via a PC. This intuitive Graphical User Interface (GUI) facilitates the programming and saving of jobs. Simply by entering or selecting the paper sizes, the PC Controller automatically calculates the stitch, fold, and trim positions. User-friendly interface elements such as the drop down list, check boxes, buttons, and sliders make it extremely easy for an operator to select or change settings and to make fine adjustments if needed. The PC Controller can save an unlimited number of jobs that can be instantly recalled to change from one job to another within 60 seconds without any tools required.

Integrity & Security

Optional barcode reader kits can be added to ensure the integrity of each booklet. Process documents with variable, personal and sensitive information with confidence by utilizing 1D or 2D barcodes. The barcode reader can identify each set and verify that each sheet in the set is fed in the correct sequence.

A barcode kit is also available for the exit of the bookletmaker to monitor and verify that each booklet has been successfully processed. The barcode data is recorded and can be saved and used for auditing purposes.

Key Applications

• Promotional Calendars

• Letter Landscape Catalogs

• CD-Size Booklets

• Half Letter-Size Brochures

• Marketing Collateral with Spot UV Covers


Letter Size Booklets


Specifications

DSF-6000 Sheet Feeder

Maximum Loading Capacity

24.02” / 610 mm

Paper Width (Min – Max)

4.73” / 120 mm to 14.33” / 364 mm

Paper Length (Min - Max)

8.27” / 210 mm to 20.66” / 525 mm

Paper Weight

64 – 300 gsm fine quality and coated

Buffer Capacity

10 sheets or less (0.06” / 1.5 mm thickness or less)

Sheet Feed Speed (Max)

Up to 600 sheets per minute (A4 SEF)

Power Requirements

DSF-6000: 100 - 240 VAC 50/60 Hz 2.7 - 1.2 A 250W

IF Box: 100 - 240 VAC 50/60 Hz 1.9 - 0.8 A 180W

Weight

667 lbs. / 303 kg

Dimensions (L x W x H)

59.8” x 31.3” x 45.2”

Options

Barcode Kit for DSF-6000; Barcode Kit for DSF-CFL;

Barcode Kit for DBMLSW; Anti-Static Bar Kit for DSF-6000

DBM-600 Bookletmaker

Signature Bookletmaking

Paper Width (Min – Max): 4.14” / 105 mm to 14.33” / 364 mm1

Paper Length (Min – Max): 6.7”/ 170 mm to 25.19”/ 640 mm1

Folding Capacity: Up to 30 sheets (thickness: 0.1” / 3 mm)2

Stitching Capacity: Up to 50 sheets (thickness: 0.19” / 5 mm)2

Side/Side Stitch & Fold

Sheet Size: B5 LEF, A4 SEF, A4 LEF, A4SR SEF, A4SR LEF, LTR SEF, LTR LEF, LGL SEF, LGL LEF, B4 SEF, B4 LEF

Corner Stitch

Sheet Size: SHEET SIZE B5 LEF, A4 SEF, A4 LEF, A4SR LEF, LTR LEF, LGL SEF, LGL LEF, B4 SEF

Processing Speed

Up to 4,500 sets per hour when connected to the DSF-6000

Number of Stitcher Heads: 2 standard; 4 optional; TYPE: Hohner 43/6S

Power Requirements: 120V 60Hz 4.5A

Dimensions (L x W x H): 73” x 37” x 51”

Weight: 831 lbs. / 377 kg

Options: 4 Stitch Head Kit; DBM-600 Air Kit; DBM-SSW Short Stacker

1 Paper size is subject to feeder specification.

2 Maximum stitch capacity dependent upon paper weight, paper size, paper conditions, and if folding is required.